Academy India

The Indian warp knitting industry is constantly growing. KARL MAYER takes responsibility for the industry and supports customers from its Surat location with training courses.

Goals are to learn and understand warp knitting production as well as warp knit fabrics and its various possibilities. KARL MAYER is there to support you to develop your business successfully.

Training offers:

Warp Knit Basic Course

The basic warp knitting course is tailored to the current requirements of newcomers to warp knitting and provides basic information on warp knitting technology. It can be booked at our location in Surat and as a training at the customer's place

Target group

newcomers to warp knitting

Training duration

3 days

Trainings topics:

  • Introduction of various techniques (combine fibers & yarns into Fabrics…)
  • What is warp knitting?
  • Possible transmission ratios on warp knitting machines
  • Basic lapping’s (theoretical & practical)
  • 3D – Simulations of basic lapping’s
  • Fabric analysis
  • Customer site visit
  • Knitting Calculations
  • Test & Certification

Warp Knitting Machine Maintenance

The basic warp knitting course is tailored to the current requirements of newcomers to warp knitting and provides basic information on warp knitting technology and the maintenance of a warp knitting machine. It can be booked at our location in Surat and as a training at the customer's place

Target group

Supervisors, Managers and Maintenance staff

Training duration

2 days

Trainings topics:

  • Basic maintenance importance
  • Environmental requirements
  • Periodic maintenance
  • Preventive maintenance
  • Corrective Maintenance
  • Pre-determined maintenance
  • Condition-based maintenance
  • Reactive maintenance
  • Zero-hour maintenance
  • Zero-hour maintenance Plus
  • Health check-up importance
  • Troubleshooting
  • Usage of Original parts
  • Test & Certification

Warp Knit Basic Course and basics of maintenance

The basic warp knitting course is tailored to the current requirements of newcomers to warp knitting and provides basic information on warp knitting technology and the maintenance of a warp knitting machine. It can be booked at our location in Surat and as a training at the customer's place

Target group

newcomers to warp knitting

Training duration

4 days

Trainings topics:

  • Introduction of various techniques (combine fibers & yarns into Fabrics…)
  • What is warp knitting?
  • Possible transmission ratios on warp knitting machines
  • Basic lapping’s (theoretical & practical)
  • 3D – Simulations of basic lapping’s
  • Fabric analysis
  • Customer site visit
  • Knitting Calculations
  • Basic maintenance importance
  • Environmental requirements
  • Periodic maintenance
  • Preventive maintenance
  • Zero-hour maintenance
  • Usage of Original parts
  • Customer site visit
  • Test & Certification

Warp Knit Advanced Course

The basic warp knitting course is tailored to the current requirements of experienced warp knitting staff and further information to warp knitting technology. It can be booked at our location in Surat.

Target group

experienced knitters

Training duration

2-3 days

Trainings topics:

  • Environmental requirements of the plant
  • Explanation of different type of fabrics
  • Multispeed module usage
  • Spandex yarn
  • Production practices
  • Production efficiency and output
  • Calculations and Shrinkage
  • Test & Certification

Analysis Basics

This course on fabric analysis lasts two days and covers standard tricot fabrics available on the market, together with an analysis of the patterns. Fabrics currently available are examined under a microscope and shown as lapping schemes. This course is aimed at designers, product developers and company owners, among others.

Training duration:

2 days

Training topics:

  • Basic lapping’s (theoretical & practical)
  • 3D – Simulations of basic lapping’s
  • Fabric analysis in depth
  • Practical practice in analysis in depth
  • Test & Certification

Training location:

KARL MAYER Academy India at

KARL MAYER STOLL INDIA PRIVATE LIMITED
Ground Floor, Centre Of Excellence Building, Sayan Textile Park, Ichchhapore
394510 Surat, Gujarat

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