PROWARP®

Sectional warping machine suitable for processing all kinds of materials and material combinations equipped with the latest connectivity, measuring and control technology
Benefits Technical Details Machine Features Proactive Warping Applications Video Downloads

Benefits

  • PROACTIVE® warping ensures enhanced quality by self-learning algorithm
  • Connectivity, dashboard monitoring and Care Solutions packages
  • Innovative layer build-up system offers up to 30% more performance in warp preparation and up to 5% higher efficiency for weaving

Technical Details

  • Beaming speed
    max. 500 m/min

  • Warp beam ø
    max. 1,250 mm

  • Working width
    up to 5,600 mm

  • Warping speed
    max. 1,000 m/min

  • Yarn tensile force
    warping up to 1,800 N
    beaming 100 N - 40,000 N

Machine Features

Intuitive and precise at once

This machine disposes of very precise yarn build-up on the drum over the entire yarn application range, and this ensures an intuitive operation. PROACTIVE® warping for reproducible and enhanced quality at the highest level as well as dashboard functions for online monitoring are granting accurate production data capturing.

Connectivity and Care Solutions

With digital connection and through our Care Solutions packages an active service support is provided.

High-quality warps

High-performance sectional warping machine with high-resolution camera to capture additional process data and to ensure high-quality warps for technical and standard applications.

The innovative layer build-up system offers
• up to 5% higher efficiency in weaving 
• up to 30% higher output in weaving preparation

PROACTIVE® Warping

The selectable, innovative solutions offered by the PROWARP® configuration include PROACTIVE® warping, a system for optimising warp beam quality that will be cloud-based in the future. The new development comprises a total of three levels and amount of information increases with each one.

Level 1

Provides protocols with data on warping or beaming quality.

Level 2

Supplement of the protocols from level 1 by active quality management with a customer defined star rating.

Offers the possibility of integrating a modern high-resolution camera system. The innovative solution records measurement including the band width and band set-up – i.e. the distance from band to band or to the cone.

Level 3

Offers evaluations and diagrams for the single thread tensions of the optional MULTIGUARD yarn stop motion.

In levels 2 and 3, the data is also exchanged with the KM.ON cloud via the KM.ON device k.ey. Using cloud networking, a real-time machine dashboard can be created and, in future, it can be synchronised with new start parameters via an algorithm.

KEY BENEFITS of QM-2 (QM-3)

  • Quality ratings and KPI weights fully customizable, including specific yarn-type settings
  • Production KPI widely comparable, due to international manufacturing operations standard (ISO 22400-2)
  • Integrated storage and searchable database for all of your reports
  • Content of reports customizable according to your needs
  • Easy access of database and reports via browser
  • Reports exportable as PDF and MS-Office files
  • Multi-machine capable (Just one server needed)
  • Camera integration possible (Extension of the report with the parameters band width and band position)

Applications

  • PROWARP®
PROWARP®

Sectional warping machine suitable for processing all kinds of materials and material combinations equipped with the latest connectivity, measuring and control technology

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