PROWARP

Sectional warping machine suitable for processing all kinds of materials and material combinations equipped with the latest connectivity, measuring and control technology.

Benefits

  • PROACTIVE® Warping will ensure enhanced quality by an evaluating algorithm.

  • Connectivity, dashboard monitoring and Care Solutions packages.

  • Innovative layer build-up system offers up to 30% more performance in warp preparation and up to 5% higher efficiency for weaving.

Technical Details

  • Beaming speed
    max. 500 m/min

  • Warp beam diameter
    max. 1,250 mm

  • Working width
    up to 5,600 mm

  • Warping speed
    max. 1,000 m/min

  • Yarn tensile force
    warping up to 1,800 N
    beaming 100 N - 40,000 N

Machine Features

Intuitive and precise at once

This machine disposes of very precise yarn build-up on the drum over the entire yarn application range, and this ensures an intuitive operation. PROACTIVE® Warping for reproducible and enhanced quality at the highest level as well as dashboard functions for online monitoring are granting accurate production data capturing.

Connectivity and Care Solutions

With digital connection and through our Care Solutions packages an active service support is provided.

High-quality warps

High-performance sectional warping machine with high-resolution camera to capture additional process data and to ensure high-quality warps for technical and standard applications.

The innovative layer build-up system offers
• up to 5% higher efficiency in weaving 
• up to 30% higher output in weaving preparation

PROACTIVE® Warping

The selectable, innovative solutions offered by the PROWARP configuration include PROACTIVE® Warping, a system for optimising warp beam quality that will be cloud-based in the future. The new development comprises a total of three levels and amount of information increases with each one.

Level 1

Provides protocols with data on warping or beaming quality.

Level 2

At networking of the machine and utilization of the KARL MAYER Connectivity Package, a supplement of the protocols from level 1 by active quality management with a customer defined star rating will be released.

The integration of a modern high-resolution camera system is included. The innovative solution records measurement including the band geometry on the sectional drum.

Level 3

Offers evaluations and diagrams for the single thread tensions of the optional MULTIGUARD yarn stop motion – provided the utilisation of the KARL MAYER Connectivity Package.

KEY BENEFITS of QM-2 (QM-3)

  • Quality ratings and KPI weights fully customizable, including specific yarn-type settings

  • Production KPI widely comparable, due to international manufacturing operations standard (ISO 22400-2)

  • Integrated storage and filterable database for all of your reports

  • Content of reports customizable according to your needs

  • Easy access of database and reports via browser

  • Reports exportable as PDF and MS-Office files

  • Optional data interface OPC-UA available

  • Integration of camera (Extension of the report with the parameters of band geometry on the sectional drum)

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