Benefits
- Reduced number of vats
The design of the dyeing vat (type DV) allows you to attain a darker indigo shade with only eight boxes. Due to the shorter dye section, the total volume of the dye bath is drastically reduced. - Less chemicals
The indigo circulation system with high flow rate and low speed combined with the closed design of dyeing vats allow savings of up to 20% of hydro and caustic soda. - High weaving efficiency
Thanks to perfect tension control during the entire process preserving the yarn elasticity.
Technical Details
-
Working width
1800 - 2000 mm -
No. of beams
12 ÷ 20 -
Mechanical speed
up to 50 m/min -
Oxidation
35 - 45 m -
Dye vat volume
1,970 l -
Steamer
Optional 40 m
Machine Features
Double Vario
- Longest Dwelling in slasher technology (11,2m)
- Integrated roller-lifting device, easier yarn reparigin, better cleaning and maintenance, less preparation time
- perfect bath circulation with cross-flow system for uniform dyeing result
Quick Oxidation
- Increased dyestuff pick-up with hot airflow
- 30% reduction in oxidation length
- Less yarn waste and better tone uniformity of the warp sheet
Double Head System
In the case of lightweight denim (<200 g/m in warp), the double head system enables productivity to be doubled. With this unique feature, KARL MAYER is able to guarantee a perfect and uniform dye process with yarn density up to 140%.
Excellent washing results
Saving water with special cascade design in ECO wash and the intermediate squeezing rollers.
