PRODYE®-R (PDY-R)

Evolution in indigo rope dyeing

Benefits

  • Reduced number of vats
    The design of the dyeing vat (type DV) allows you to attain a darker indigo shade with only nine boxes. Due to the shorter dye section, the total volume of the dye bath is drastically reduced.
  • Less chemicals
    The indigo circulation system with high flow rate and low speed combined with the closed design of dyeing vats allow savings of up to 20% of hydro and caustic soda.
  • High rebeaming efficiency
    Around 15 to 20% higher output in rebeaming – thanks to perfect tension control during the entire process and the programmable coiler.

Technical Details

  • Working width
    2,400 mm

  • No. of ropes
    24 ÷ 40

  • Mechanical speed
    up to 50 m/min

  • Oxidation
    35 - 60 m

  • Dye vat volume
    2,770 l

  • Steamer
    Optional 40 m

Machine Features

Bright colour shade

The indigo dyestuff has an extremely solid physical bond achieved by a better exchange rate – thanks to the 11,2 m dwelling in the indigo vat and fluted rollers in the sky oxidation.

Homogeneous build-up of ropes

Perfect tension control by a combination of load cells and dancing rollers during the entire process. Final dryer with single-motor drive system to keep the correct elasticity of the yarn. Coiler with linear bars offers the highest degree of flexibility and ensures a uniform storage of the ropes in the cans.

Excellent washing results

Saving water with special cascade design in ECO wash and the fluted rollers dropping effect.

Applications

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