WARPDIRECT

The WARPDIRECT by KARL MAYER is a universal beam warping machine for staple fibre yarns

Benefits

  • Universal beam warping machine by KARL MAYER for all staple fibre yarns
  • High-production performance with warping speeds of up to 1,200 m/min for best warp beam quality
  • Perfect warping quality provided by intelligent press roll system and optimal yarn depositing device, meaning – Completely cylindrical beams – Precise yarn arrangement – Yarn- and lap-protecting kick-back function
  • Same warping length for all warp beams
  • Smart reed - automatic reed adjustment to the warping parameters
  • Significantly reduced maintenance costs due to omission of hydraulic aggregate

Technical Details

  • Working width
    1,800 - 2,400 mm

  • Beam diameter
    800 - 1,400 mm

  • Maximum warping speeds
    1,200 m/min

  • Press roll
    with indirect pressure system and kick-back control

  • Beam catch 
    Female tapered interlock, optional catch for female tapered interlock for pivot beams available for delivery

  • Brakes
    hydraulic 

Machine Features

Consistent optimal yarn arrangement:

during stopping or starting, the threads between the shaft and the reversing roller may get crossed. During sizing this quite often results in yarn breaks. The automatic detangling function ensures that the thread arrangement is ­re-established immediately after start-up.

 

Indirect pressure with active kick-back:

the increasing yarn batch on the beam shifts the pressure roll backwards against the resistance set for contact pressure. This indirectly acting pressure ensures that completely cylindrical yarn packages are achieved at all times. Since the press roll is hydraulically driven, it will swing out of the way immediately on braking. This prevents any kind of friction between roll and yarn.

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