Integrate to Innovate!
The combination of KARL MAYER’s high-tech raschel machines and the software tools of KM.ON set you up for success in our digitized world. First representative is the RSJ 4/1 ON machine with the working width 195 inches.
Fabric development and production need to be perfectly integrated in the textile production value chain. This integration will ensure the time to market and efficiency, required to be competitive in today’s demanding markets.
To meet these innovation challenges, KARL MAYER provides you with the best in class machinery and the best integrated digital solutions.
RSJ FABRICS – STATE OF THE ART FOR OUTDOOR APPLICATION
RSJ fabrics with integrated structure variations – pre-engineered fabrics – have been successfully launched to the outdoor market. Production of pre-engineered fabrics will be perfectly supported by the RSJ 4/1 ON and the integrated digital solutions of KM.ON. Support of the textile development processes is our key to success of our customers. Following find inspirations and textile benefits of pre-engineered fabrics, more detailed information in our Virtual Showroom.
Your Benefits Of Engineered Fabrics
|Less process steps
Warp knitted fabrics, incorporating complex patterns and zones require less pieces to make an article, leading to less cut and sew, reducing production cost.
With less components in an end-product, lead time of design changes will be reduced significantly.
A PACKAGE FULL OF POSSIBILITIES
Raschel Maschine by KARL MAYER
RSJ 4/1 ON 195”
Electronic controlled guide bars offer various customer benefits which were reserved for higher value machines before. Electronic guide bar control offers the possibility of producing complex and variable ground structures with long repeats. Pattern data will be provided in the digitized way through KM.ON’s k.ey device.
The RSJ 4/1 ON has got the highest level of integration-maturity for the numerous digital solutions provided by KM.ON to support the progress of the textile value chain.
RSJ fabrics can be applied to a wide range of applications. Beside the mentioned purpose of outerwear, 4-bar RSJ fabrics are well established for swimwear, intimate apparel, lace-like fabrics, spot-nets and tulle constructions.
YOUR BENEFITS OF RSJ 4/1 ON
|Increase outputratio of your investment
Earn 37% more output for the same investment compared to former model.
Electronically controlled ground guide bars enable immediate changes of ground bar lappings for development work and for regular production.
|Pattern Data ON Demand
Pattern data will be provided to the machine through k.ey device for highest flexibility and efficiency in production and development.
|Integrate to innovate
The RSJ4/1 ON is the first machine of the KARL MAYER group using the full capabilities of k.innovation to support virtual textile development.
Digital Solutions by KM.ON
KARL MAYER is offering a wide range of RSJ machines with various functions and possibilities. Please use the tables below to find the suitable product for your future success.
|Target application||RSJ 4/1 ON||RSJ 5/1 EL||RSJ 5/1||RSJ 4/1|
|Sport (non elastic)||++||+||+||+|
|Outdoor (non elastic)||++||+||+||+|
|Freecut Intimate (elastic)||o||++||++||o|
|Functional zones (elastic)||o||++||o||o|
|Machine specification||RSJ 4/1 ON||RSJ 5/1 EL||RSJ 5/1||RSJ 4/1|
|Working width||195 inches||130 inches||130 inches||130 inches|
|Gauge||E28||E28, 32||E28, 32||E28, 32|
|EL for JBs and GBs||●||●||-||-|
|EL long shog 170mm 2 GBs||-||●||-||-|